MQL-SYSTEMS

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AerosolMaster 4000 ATS

The AerosolMaster 4000 ATS is a system designed to supply minimal quantity lubrication (MQL) to virtually all manufacturing processes. It can be used on machining centres, transfer lines, turning, milling, drilling, and sawing machines. Thanks to its broad product range and the unique ATS (Aerosol Dry Lubrication) technology, the system is suitable for simpler machining applications with external or internal aerosol supply, as well as for complex processes where at least one of the following criteria applies: mass production, deep-hole drilling, thread forming, high-speed machining, multiple tools, small tools, solid carbide tools, multi-spindle machines, automotive industry, aerospace industry, medical technology, and tool and mould making.

Features	Benefits
Oil content and air pressure appropriately adjustable with 30 programs	• Defined aerosol quality and constant aerosol flow, even with changing tools • No pressure fluctuations on the tool • Great process reliability • Long tool service life, short processing times • Low air and oil consumption • Easy handling
Very fine and homogeneous aerosol	High speeds up to 45,000 rpm possible
Almost dry machining	• No adhesions • Less cleaning work for parts and machines • Protects workers and environment
Immediate availability of the aerosol on the blade after spindle start	• No wait times • High process reliability
Long aerosol lines up to 50 m possible	Flexible installation
Optional machine connection via ProfiBus or ProfiNet	• Quick and variable NC programming • User-friendly
KNOLL SmartConnect control unit	Also ideal for OEM users

*OEM user:

A manufacturer of original, own-brand products.

AerosolMaster 4000 Cryolub

KNOLL The AerosolMaster 4000 Cryolub is a system based on cryogenic cooling technology combined with minimum quantity lubrication (MQL), designed for manufacturing processes using geometrically defined cutting edges, such as machining centres, transfer lines, turning, milling, drilling, and sawing machines. Thanks to its unique ATS technology and Cryolub cryogenic cooling process, the system is ideally suited for demanding machining of titanium- and nickel-based alloys (e.g. implants) as well as composite materials (e.g. carbon fibre), particularly in the medical technology, aerospace, and energy industries.

Features	Benefits
Oil content and air pressure appropriately adjustable with 30 programs<	• Defined aerosol quality and constant aerosol flow, even when tools change • No pressure fluctuations at the tool • Great process reliability • Long tool lives, short machining times • Low air and oil consumption • Easy handling
Very fine and homogeneous aerosol	Low-loss lubrication
Almost dry machining	• No sticking • Minimal cleaning of parts and machine required
Immediate availability of aerosol and CO₂ at the cutting edge as soon as spindle starts	• No wait times • Great process reliability
Long aerosol lines up to 50 m possible	Flexible installation
Optional machine connection via ProfiBus or ProfiNet	• Quick and variable NC programming • User-friendly
CO2 content adjustable as required	• Low consumption • Optimum tool temperature • Workpiece temperature = room temperature

KNOLL

.It works

AerosolMaster 4000 ATS​

Features

Benefits

AerosolMaster 4000 Cryolub​

Features

Benefits

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AerosolMaster 4000 ATS

AerosolMaster 4000 Cryolub